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Customer background
A well-known auto parts manufacturer is located in Suzhou City, Jiangsu Province, mainly engaged in the processing of auto parts. With the growth of market demand, the factory urgently needs to improve production efficiency and machining accuracy to meet higher quality standards and delivery requirements.
Problems and challenges
- Coolant contamination：现有的冷却system无法有效过滤冷却液中的杂质，导致刀具磨损严重，影响加工质量和刀具寿命。
- Uneven cooling: Uneven distribution of coolant, insufficient cooling in some processing areas, resulting in excessive processing temperature and affecting machining accuracy.
- Frequent maintenance: The maintenance frequency of existing systems is high, which increases production costs and downtime.
Solution
In order to meet the above challenges, the factory choseShanghai Yangyu Hydraulic70 kg of Technology Co., Ltd.Central effluent filtration system。 The system has the following characteristics：
- Quick filtering: Using advanced filtration technology, the filtration accuracy reaches 25 µm, which effectively removes impurities in the coolant and reduces tool wear.
- Stable water output：Unique water outlet design ensures that the coolant evenly covers the machining area, improving machining accuracy.
- Easy to maintain: Modular design, convenient for users to carry out daily maintenance and replacement of filter elements, and reduce downtime.
- Strong adaptability：Suitable for various processing environments, it can easily handle both light and heavy processing tasks.
- Energy saving环保：Optimized water circulation system, reducing energy consumption and lowering operating costs.
Implementation process
- Demand analysis: The technical team of Shanghai Yangyu Hydraulic Technology Co., Ltd. conducted in-depth exchanges with customers to understand in detail the production needs of customers and the shortcomings of existing systems.
- Scheme design: According to customer needs, the technical team has formulated a detailed 70 kgCentral effluent filtration systemThe installation plan includes system layout, pipeline connection and control system integration.
- Installation and debugging: The professional installation team installs the system at the customer's site and performs multiple debugging to ensure the stable operation of the system.
- Training and support: Detailed training is provided for the customer's operators to ensure that they are proficient in using and maintaining the new system.
Implementation effect
- Improved machining accuracy: The coolant evenly covers the processing area, the processing temperature is effectively controlled, and the processing accuracy is significantly improved.
- Extended tool life:The filtration system reduces impurities in the coolant, significantly reduces tool wear, and extends tool life.
- Reduced maintenance costs: The modular design makes daily maintenance more convenient, the maintenance frequency is significantly reduced, and downtime and maintenance costs are reduced.
- Increased production efficiency: The system is running stably, production efficiency has been greatly improved, and the on-time delivery rate of customer orders has been significantly improved.
Customer feedback
"Since the installation of 70 kg of Shanghai Yangyu Hydraulic Technology Co., Ltd.Central effluent filtration systemAfter that, our machining accuracy and production efficiency have been significantly improved. The extension of tool life has also greatly reduced our production costs. We are very satisfied with the performance of this system and the company's professional service. "-- Mr. Zhang, production manager of a well-known auto parts manufacturer
conclusion
With its efficiency and stable performance, the 70 kg central water outlet filtration system of Shanghai Yangyu Hydraulic Technology Co., Ltd. has successfully solved the problems of customers in cooling and lubrication, and significantly improved production efficiency and processing quality. The successful application of this system has brought real economic benefits to customers and won high recognition from customers.
