Project background

On December 4th, 2024,Shanghai Yangyu HydraulicYangyu Hydraulic Technology Co., Ltd. (hereinafter referred to as "Yangyu Hydraulic") has successfully customized 240 units for a well-known CNC machine tool manufacturer in ShandongFive axis fixture hydraulic stationAs of now, 180 devices have been successfully delivered, and a portion has been specially selected for filming and display today for reference by customers and partners. This batchFive axis fixture hydraulic stationDesigned specifically to meet the high-precision and efficient production needs of CNC machine tools, Yangyu Hydraulic showcases its expertise in customizationhydraulic systemStrength in the field.

Five axis fixture hydraulic stationCustomer needs and challenges

This CNC machine tool manufacturer focuses on producing five axis linkage machining equipment, which requires high precision and stability of fixtures. The customer requires a hydraulic system that can control the movement of the fixture to ensure high-precision positioning of the workpiece during multi axis linkage machining. In addition, the customer also requires the system to have energy efficiency and stable operational performance to adapt to the pace of its large-scale production.

Five axis fixture hydraulic stationSolution

In response to the customer's needs, Yangyu Hydraulic has tailored it for themFive axis fixture hydraulic stationThe system has the following significant features:

• High precision control：
• By adopting advanced servo control technology, accurate control of fixture movements can be achieved, ensuring that each clamping and releasing action meets the process requirements and improving the product's qualification rate.
• The system is equipped with high-precision sensors to monitor the working status of the fixture in real time, ensuring even distribution of clamping force and avoiding deformation or damage to the workpiece.
• Efficiency and energy saving：
• According to the customer's explanation, in the later stage, the machine tool system is equipped with an intelligent energy-saving module, which effectively reduces energy consumption and lowers the customer's operating costs without affecting performance.
• By optimizing the hydraulic circuit design, the number of hydraulic oil cycles has been reduced, energy loss has been lowered, and the overall efficiency of the system has been improved.
• Stable and reliable：
• By optimizing the structural design of the hydraulic system, the long-term stable operation of the system has been ensured. All key components are made of high-quality materials and undergo rigorous testing and verification to ensure the durability and reliability of the system.
• The system is equipped with multiple safety protection mechanisms, such as overload protection, pressure monitoring, etc., to ensure timely shutdown in case of abnormal situations and avoid equipment damage.
• Easy to maintain：
• The system design is simple and easy to maintain, allowing customers to easily perform daily maintenance and troubleshooting, reducing downtime and improving production efficiency.
• The key components adopt modular design, which facilitates quick replacement and maintenance, shortening the maintenance cycle.
• Remote monitoring and diagnosis：
• According to customer needs, an intelligent control system is built-in, which supports remote monitoring and fault diagnosis functions after connecting with the machine tool. Customers can understand the real-time operation status of the equipment through their mobile phones or computers, and discover and solve problems in a timely manner.
• The system has data recording and analysis functions to help customers optimize production processes and improve production efficiency.

Five axis fixture hydraulic stationproject progress

As of now, the project has successfully delivered 180 devices and received high recognition from the customer. Today, we have specially selected a portion for shooting and display. Here are some physical photos:

Customer feedback

The customer has given high praise to our products and services, stating, "The five axis fixture hydraulic station provided by Yangyu Hydraulic fully meets our production needs. It not only improves production efficiency, but also greatly reduces energy consumption. Especially the stability and ease of use of the system have made us very satisfied

Conclusion

If you have similar needs or are interested in our five axis fixture hydraulic station, please feel free to contact us for a quotation. We will provide professional solutions and technical support based on your specific needs to help you improve production efficiency and product quality.

Contact

• Tel:：+86-400-019-6868
• E-mail：yangyu@yangyuyeya.com
• Net：www.yangyuyeya.com

Why choose Yangyu Hydraulic?

• Rich industry experience:We have years of experience in hydraulic technology research and manufacturing, and can provide customized solutions for customers.
• Outstanding product quality:All products undergo strict quality testing to ensure that each device meets the high standard requirements of customers.
• Professional technical support:We have an experienced technical team that can provide customers with comprehensive services from solution design to installation and debugging.
• Comprehensive after-sales service:We provide 7x24 hour after-sales service support to ensure that customers have no worries during use.

Looking forward to working with you to create more value together!