Summary:
On December 4, 2024, Shanghai Yangyu Hydraulic Technology Co., Ltd. (hereinafter referred to as "Yangyu Hydraulic") successfully customized 240 five axis fixture hydraulic stations for a well-known CNC machine tool manufacturer in Shandong. As of now, 180 devices have been successfully delivered, and a portion has been specially selected for filming and display today for reference by customers and partners. This batch of five axis fixture hydraulic stations is designed specifically to meet the high-precision and efficient production needs of CNC machine tools, demonstrating the strength of Yangyu Hydraulic in the field of customized hydraulic systems.
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Project background
On December 4th, 2024,Shanghai Yangyu Hydraulic科技有限公司（以下简称“扬誉液压”）成功为山东某知名数控机床manufacturer定制了240台Five axis fixture hydraulic stationAs of now, 180 devices have been successfully delivered, and a portion has been specially selected for filming and display today for reference by customers and partners. This batchFive axis fixture hydraulic stationDesigned specifically to meet the high-precision and efficient production needs of CNC machine tools, Yangyu Hydraulic showcases its expertise in customizationhydraulic systemStrength in the field.
Five axis fixture hydraulic stationCustomer needs and challenges
该数控机床厂家专注于生产五轴联动加工设备，这类机床对夹具的精度和稳定性要求很高。客户需要一套能够控制夹具动作的液压系统，确保在多轴联动加工过程中，工件的定位始终保持高精度。此外，客户还要求system具备能源利用率和稳定的运行性能，以适应其大规模生产的节奏。
Five axis fixture hydraulic stationSolution
In response to the customer's needs, Yangyu Hydraulic has tailored it for themFive axis fixture hydraulic stationThe system has the following significant features:
- High precision control：
- By adopting advanced servo control technology, accurate control of fixture movements can be achieved, ensuring that each clamping and releasing action meets the process requirements and improving the product's qualification rate.
- The system is equipped with high-precision sensors to monitor the working status of the fixture in real time, ensuring even distribution of clamping force and avoiding deformation or damage to the workpiece.
- EfficiencyEnergy saving：
- According to the customer's explanation, in the later stage, the machine tool system is equipped with an intelligent energy-saving module, which effectively reduces energy consumption and lowers the customer's operating costs without affecting performance.
- By optimizing the hydraulic circuit design, the number of hydraulic oil cycles has been reduced, energy loss has been lowered, and the overall efficiency of the system has been improved.
- Stable and reliable：
- By optimizing the structural design of the hydraulic system, the long-term stable operation of the system has been ensured. All key components are made of high-quality materials and undergo rigorous testing and verification to ensure the durability and reliability of the system.
- The system is equipped with multiple safety protection mechanisms, such as overload protection, pressure monitoring, etc., to ensure timely shutdown in case of abnormal situations and avoid equipment damage.
- Easy to maintain：
- The system design is simple and easy to maintain, allowing customers to easily perform daily maintenance and troubleshooting, reducing downtime and improving production efficiency.
- The key components adopt modular design, which facilitates quick replacement and maintenance, shortening the maintenance cycle.
- Remote monitoring and diagnosis：
- According to customer needs, an intelligent control system is built-in, which supports remote monitoring and fault diagnosis functions after connecting with the machine tool. Customers can understand the real-time operation status of the equipment through their mobile phones or computers, and discover and solve problems in a timely manner.
- The system has data recording and analysis functions to help customers optimize production processes and improve production efficiency.
Five axis fixture hydraulic stationproject progress
As of now, the project has successfully delivered 180 devices and received high recognition from the customer. Today, we have specially selected a portion for shooting and display. Here are some physical photos:
Customer feedback
The customer has given high praise to our products and services, stating, "The five axis fixture hydraulic station provided by Yangyu Hydraulic fully meets our production needs. It not only improves production efficiency, but also greatly reduces energy consumption. Especially the stability and ease of use of the system have made us very satisfied
Conclusion
If you have similar needs or are interested in our five axis fixture hydraulic station, please feel free to contact us for a quotation. We will provide professional solutions and technical support based on your specific needs to help you improve production efficiency and product quality.
Contact
- Tel:：+86-400-019-6868
- E-mail：yangyu@yangyuyeya.com
- Net：www.yangyuyeya.com
Why choose Yangyu Hydraulic?
- Rich industry experience:We have years of experience in hydraulic technology research and manufacturing, and can provide customized solutions for customers.
- Outstanding product quality:All products undergo strict quality testing to ensure that each device meets the high standard requirements of customers.
- Professional technical support:We have an experienced technical team that can provide customers with comprehensive services from solution design to installation and debugging.
- Comprehensive after-sales service:We provide 7x24 hour after-sales service support to ensure that customers have no worries during use.
Looking forward to working with you to create more value together!
