Welcome, Yangyu Hydraulic Production and CNCHydraulic stationKnife cylinderCentral effluent filtration systemHigh pressure flushing equipment! Tel: 400-019-6868
Welcome, Yangyu Hydraulic Production and CNCHydraulic stationKnife cylinderCentral effluent filtration systemHigh pressure flushing equipment! Tel: 400-019-6868
Hello, I saw you mentionThe problem of the gas-liquid booster cylinder suddenly not boosting is indeed a headache.. I would like to share my experience with you. Firstly, when encountering a gas-liquid booster cylinder that is not pressurized, we need to check several basic areas first. Firstly, ensure that there are no leaks in the gas supply end and oil circuit. You can check the connection between the joint and the pipeline, sometimes small leaks or oil leaks can greatly reduce the boosting effect. Secondly, check the condition of the booster cylinder itself to see if there are any worn or damaged components. Regular maintenance and overhaul are the key to avoiding such problems
In my work experience, I have encountered a similar situation once. Once, our gas-liquid booster cylinder suddenly failed in an important project, which was really frustrating. After a thorough investigation, I found that a small valve had a problem, causing gas to not enter the booster cylinder smoothly. After timely repair and maintenance, we successfully restored the boost function and the project was ultimately completed on time. This experience made me understand that maintenance checks are not just a part of the job, they are directly related to the smooth progress of the project. I hope these suggestions can be helpful to you, don't let small issues delay big things! If you have any other questions, feel free to ask me anytime!
Thank you for your attention to Shanghai Yangyu Hydraulic Technology Co., Ltd. We fully understand your concerns and attach great importance to the customer experience during device use. To ensure that you have no worries, we provide services for the products we sellCentral effluent filtration systemWe provide a series of comprehensive after-sales services and technical support:
1. Warranty Service: Our equipment comes with a one-year warrantyIn-Warranty Period，If there are any quality issues, we will provide you withFree factory repair service，Ensure that your device is always in operation.
2. Technical Support :For on-site operators who encounter difficulties during use, our technical team can provide on-site debugging services to help your team quickly master equipment operation and ensure that the equipment is quickly put into use。
3. Quick Response : Whether it's remote guidance or on-site support, our after-sales team can respond quickly, ensuring that your problem is solved in a short period of time and reducing production downtime caused by equipment failures.
We are committed to providing our customers with not only equipment, but also after-sales support. If you have any further questions or need further detailed explanations, please feel free to contact our sales team, and we will be happy to serve you.
For manufacturers who already have mature production lines, the seamless integration of new equipment with existing systems directly determines the actual application effect and installation convenience of the equipment. If the compatibility of the equipment is poor, additional modifications and debugging may be required, which not only increases installation costs but also prolongs the time for the equipment to be put into use, affecting production efficiency.
Produced and sold by Shanghai Yangyu Hydraulic Technology Co., LtdCentral water filtration equipment,Specially designed for modern CNC machine tools, with outstanding system compatibility.Our equipment can be seamlessly integrated with existing machine tool systems, pipeline layouts, and coolant systems, reducing complex modification processes.At the same time, we also offer the option of connecting multiple machine tools,Allow multiple machine tools to share a filtering system, further improving equipment utilization and saving investment costs.
For different brands and modelsCNC.Our equipment can also adapt. Whether you are using new equipment or traditional models, Yangyu Hydraulic can provide customized solutions to ensure that the equipment matches your production line. If you have any questions about device compatibility, please feel free to contact our technical team at any time, and we will provide you with professional consulting services.
过滤精度与效率直接影响数控机床的加工质量和设备的使用寿命。在高精度加工环境中，切削液或冷却液中的微小杂质颗粒可能导致加工表面产生瑕疵，甚至损坏刀具。而如果过滤设备的精度不足，这些微小颗粒无法被有效去除，终会影响加工的稳定性和产品的合格率。
Produced and sold by Shanghai Yangyu Hydraulic Technology Co., Ltd主轴中心出水过滤设备，采用了先进的过滤技术，能够实现25微米过滤精度，有效去除切削液中的微小杂质，确保数控机床在高精度加工中发挥性能。此外，我们的设备还具备突出的过滤效率，即使在大流量条件下，也能稳定地保持过滤效果，减少生产停机时间，提升生产速度。
选择扬誉液压的过滤设备，不仅可以延长刀具和机床的使用寿命，还能大幅提升加工质量，为您的生产线带来显著的经济效益。如果您对过滤精度与效率有更高的要求，我们的团队随时准备为您提供专业的解决方案，欢迎联系我们了解更多详情。
Answer: This is a common question that may be related to the working principle and specific faults of the system. The following is a brief explanation of the working principle of the central water outlet system, to facilitate troubleshooting:
Working principle:
1. * * Initial filtration * *: The cutting fluid is pumped by a lift pump to a vortex separator for filtration, where larger impurities are separated from the coolant by the centrifugal force of the vortex separator.
2. * * Secondary filtration * *: The relatively clean coolant flows into the bag filter barrel for secondary filtration, and then into the water tank.
3. * * Triple filtration * *: The high-pressure screw pump pumps the coolant from the water tank to the pipeline filter for triple filtration.
4. * * High pressure water outlet * *: The coolant that has been filtered multiple times is transported through pipelines to the tool water outlet hole, forming high-pressure water outlet.
Based on these steps, the corresponding working components of the fault can be preliminarily identified.
Answer: Bag filter blockage is one of the common faults in the central water outlet system, and the main reasons are as follows:
1. * * Slow water intake * *: Blockage of the bag filter causes slow coolant intake into the water tank.
2. * * High pressure pump suction * *: When the system is working, the high-pressure pump continues to pump water from the water tank, but due to clogged filter bags and insufficient water level in the tank, the high-pressure pump suction occurs.
3. Pump unit damage: Air suction can cause significant damage to high-pressure pump units.
Answer: To solve the problem of clogged bag filters, the following measures can be taken:
1. Check the filter: When the water tank level is found to be abnormal, first check whether the bag filter has accumulated too many impurities.
2. * * Increase filtering accuracy * *: Improving filtering accuracy is a reliable approach. For example, our company's central effluent system uses three filters:
-Vortex pre filtration
-Bag filter (for handling relatively clean coolant)
-Pipeline filter
3. * * Extended filter bag replacement cycle * *: In harsh working conditions, the three filters greatly extend the system's bag replacement cycle.
Answer: Afterwards, we will provide a detailed introduction to pressure gauge and liquid level alarm faults to help everyone better troubleshoot and solve these common problems.
Summary: By understanding the working principle and common faults of the central water outlet system, everyone can preliminarily troubleshoot the system faults and take corresponding solutions. I hope these answers can be helpful to you.
The article is summarized by Shanghai Yangyu Hydraulic based on experience and is for reference only.
Answer: After the hydraulic station oil leaks, the following measures should be taken immediately to deal with it:
1. Question: What is the first step?
Answer: Close the valve. When oil leakage occurs in the hydraulic station, the valve should be immediately closed to stop the flow of hydraulic oil and prevent more hydraulic oil leakage. Closing the valve can also reduce the pressure inside the hydraulic station and lower the risk of oil leakage. Before closing the valve, make sure to shut down and cut off the main power supply.
2. Question: What is the second step?
Answer: Clean up the site. Once oil leakage is found in the hydraulic station, the site should be cleaned immediately to prevent oil contamination from spreading and causing larger accidents. During the cleaning process, appropriate protective equipment and tools should be used to ensure the safety of personnel. At the same time, the leaked hydraulic oil should be collected and properly disposed of to avoid polluting the environment.
3. Question: What is the third step?
Answer: Check for damage. After the hydraulic station oil leaks, the damage should be checked immediately for timely repair. Firstly, it is necessary to inspect the equipment and pipelines of the hydraulic station for wear, cracks, and other issues, in order to determine the specific location of the leak. Then, corresponding measures should be taken based on the damage situation, such as replacing damaged pipelines or equipment.
Question 4: What is the fourth step?
Answer: Strengthen safety management. The safety management of hydraulic stations is the key to avoiding oil leaks. Equipment and pipelines should be regularly inspected for foreign objects, damage, aging, and other issues, and maintenance should be strengthened to ensure their integrity. At the same time, professional training and assessment should be provided to the operators of the hydraulic station to improve their operational skills and safety awareness, in order to reduce unnecessary accidents.
Conclusion: Hydraulic station oil leakage is a common safety accident that poses a threat to equipment, environment, and personnel safety. Therefore, during the operation of the hydraulic station, it is necessary to strengthen safety management, regularly inspect the condition of equipment and pipelines, and strictly follow the operating procedures to operate the equipment. Once an oil leak occurs, immediate measures should be taken to ensure the safe operation of the hydraulic station.
Q: What are the reasons for the high oil temperature in the hydraulic station?
Answer: The main reasons for the high oil temperature in hydraulic stations include:
1. Overloading of the hydraulic system results in excessive friction and energy loss, leading to an increase in oil temperature
2. Excessive or insufficient hydraulic oil increases friction and energy loss, or the circulation speed of the oil in the system increases, making it difficult to dissipate heat in a timely manner
3. Oil contamination, such as impurities, moisture, or gas mixing, increases the friction of the oil, leading to an increase in oil temperature
4. Leakage in the system leads to oil loss, reducing the lubrication and cooling effectiveness of the system
5. Oil aging leads to a decrease in oil performance and thermal conductivity over time
6. Poor heat dissipation of hydraulic system, such as radiator or cooler not working or poor heat dissipation effect.
Q: How to deal with high oil temperature in hydraulic stations?
Answer: The processing methods include:
1. Check the oil system of the hydraulic station, remove blockages or replace components with high resistance to ensure smooth oil flow
2. Reasonably adjust the working load of the hydraulic station to avoid overloading and reduce friction losses
3. Regularly inspect and maintain the cooling system of the hydraulic station to ensure good cooling effect of the radiator. Consider increasing the number of radiators or enhancing their cooling capacity
4. Regularly check and replace the oil in the hydraulic station to avoid oil contamination affecting friction and reduce heat generation
5. In high temperature environments, cooling devices for hydraulic systems can be added, such as adding fans or installing coolers, to improve heat dissipation efficiency
6. During use, pay attention to controlling the working time and load of the hydraulic system to avoid excessive use leading to high oil temperature.
Through the above measures, the problem of high oil temperature in the hydraulic station can be effectively solved, ensuring the normal operation of the hydraulic system and extending its service life.
**问：hydraulic system中振动和噪音的主要来源有哪些？**
答：液压系统中的振动和噪音主要来源于以下几个方面：
1. **安装不当**：如管道支撑不良、基础缺陷、液压泵与电机轴不同心或联轴节松动等问题。
2. **回转体不平衡**：电机通过联轴节驱动液压泵时，若回转体不平衡力过大，会导致转轴弯曲振动并产生噪声。
3. **液压泵吸入空气**：工作时吸入空气形成气泡，在高压区气泡破裂产生高频压力冲击，造成振动和噪音。
**问：如何消除液压系统的振动和噪音？**
答：消除液压系统振动和噪音的具体方法包括：
1. **确保泵吸油管密封**：防止吸入空气。
2. **优化管路设计**：避免管道截面突变，弯管曲率半径至少为管道直径的五倍，减少紊流和旋流。
3. **合理设计油箱**：预防液压阀空穴现象，采取措施减小泵的吸油阻力，如使用大直径吸油管、大容量吸油滤器，并定期清理滤油器，同时减小泵的吸油高度。
**问：上海扬誉液压科技有限公司提供哪些服务？**
答：上海扬誉液压科技有限公司专注于液压站设计与制造，提供以下服务：
- **液压站设计与非标定制**：根据客户需求设计专业液压系统方案。
- **液压系统制造**：涵盖液压泵站的设计与制造。
- **技术支持与服务**：包括现场安装、调试服务，拥有一支高技术、高素质的技术与管理团队，采用国外先进技术与工艺，确保产品品质，并能根据用户特定需求提供个性化解决方案。
-Pump not turning or running in reverse: Check electrical components, motor direction, connection keys, and hydraulic components (such as relief valves and one-way valves), and repair faults
-Pump shaft issue: Check if the pump shaft is broken, replace it if necessary, and disassemble and repair the sliding parts inside the pump to ensure that the assembly clearance meets the standards. At the same time, pay attention to the quality of the oil and the cooling condition
-The pump cannot absorb oil: Firstly, diagnose the oil absorption obstacle and solve it accordingly
-* * Decreased efficiency * *: Disassemble the pump body, clean, repair or replace worn parts, grind the oil distribution plate, update bearings and plungers, and reassemble to technical standards.
-* * Vacuum phenomenon * *: Clean or replace clogged filter screens, adjust suction pipe layout, and reinforce sealed connections
-* * Inhalation of air * *: No load exhaust operation, extend the suction pipe
-Mechanical wear: Check the wear of the bearings and components inside the pump, and repair and replace them in a timely manner.
-Installation issue: As above, ensure unobstructed oil suction path and strengthen sealing
-Bubble impact: Similarly, empty exhaust is adopted to optimize the oil suction system
-Oil contamination: Replace or filter the oil to ensure cleanliness.
-Improper assembly or oil problems: Check the assembly clearance, select qualified hydraulic oil, clean and replace contaminated oil
-Internal leakage and low efficiency: It is also necessary to disassemble, clean, replace worn parts, grind damaged parts, and ensure the internal sealing and working efficiency of the pump body.
In short,handle When a hydraulic pump malfunctions, the root cause of the problem should be accurately diagnosed first, and then targeted measures such as cleaning, adjusting, replacing parts, or optimizing system configuration should be taken to ensure that the hydraulic system returns to stable operation
Shanghai Yangyu Hydraulic Technology Co., Ltd.
Mainly engaged inDesign, R&D, production and transformation of servo hydraulic systems, variable frequency hydraulic systems, booster cylinders, cutting cylinders, customized hydraulic systems, central water filtration systems, high-pressure flushing systems, hydraulic power units and fluid filtration systems.
